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Cyclone boilers burn crushed (but not pulverized) coal in large (e.g., 10-ft dia.) cyclone barrels and send hot (e.g., 3200–3550°F or 1760–1950°C) gases into the furnace and then convective pass. Cyclone boilers are designed to maximize the production of slag from the inorganic constituents in fuel; inorganics are managed in this manner. Typically 70% to 80% of the inorganic constituents are removed as slag …

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A cyclone furnace consists of a horizontal cylindrical barrel attached through the side of a boiler furnace. The cyclone barrel is constructed with water cooled, tangential oriented, tube construction. Inside the cyclone barrel are short, densely spaced, pin studs welded to the outside of the tubes. The studs are coated with a refractory material, usually silica or aluminium based, that allows the cyclone to operate …

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